FIRE PUMP SYSTEM SPECIFICATION

electric motor driven        diesel driven        jockey pump


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GENERAL

The fire pump, driver, controller, and accessories shall all be furnished by the pump manufacturer. The pumping unit shall be listed by Underwriters' Laboratories, Inc. (UL) and/or Factory Mutual Research Corp. (FM). The pumping unit shall also meet the requirements of the National Fire Protection Association, pamphlet No. 20 (NFPA 20), and be acceptable to the authority having jurisdiction.

FIRE PUMP

The fire pump shall be rated at___________GPM, when operating at its rated differential head of__________PSI. The fire pump shall deliver not less than 150% of the rated capacity at a pressure of not less then 65% of the rated head. The shutoff head shall not exceed 140% of the rated head. Suction pressure at the pump inlet is expected to be____________PSI.

The pump shall be a horizontal split case (or vertical mounted split case), double-suction, bronze-fitted, centrifugal pump mounted on a common base plate with the pump driver complete with coupling and coupling guard. The pump shall have a common horizontal centerline between the suction and discharge connections. The suction and discharge connections are also the same size, thus eliminating the need for pipe increasers and decreasers. The pump shall be a R-B model _____x_____type ______.

PUMP ACCESSORIES

The following accessories shall be furnished by the pump manufacture. The fittings which are subject to pump discharge pressure shall be rated for 125 PSI (250 PSI) ANSI B16.1 pressure operation.

            ____Automatic air release valve 1/2"                                     ____Suction & discharge gauges with 3-1/2" dials
            ____Casing relief valve, 3/4" adjustable                                ____Eccentric suction reducer____"x____"
            ____Concentric discharge increaser____"x____"              ____Ball drip valve
            ____Drip rim baseplate                                                              ____Package Mounted
            ____Hose valve header_______",with________hose valves, caps and chains
            ____R-B Venturi flow meter system, FM approved, meter reading in GPM, flow sensor, accessories
            ____Main relief valve______"with ______x_____enclosed waste cone


ELECTRIC MOTOR DRIVEN
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The electric motor for the fire pump shall be a standard NEMA design B, open drip proof, 1.15 service factor, squirrel cage induction motor with grease lubricated ball bearings. The locked rotor current shall not exceed the values specified in NFPA 20. The motor shall be wound for______volts______phase______cycles operation with operating speed HP as required by the fire pump.
 

 

ELECTRIC MOTOR CONTROLLER

The controller shall be UL listed and FM approved for fire pump service and shall meet or exceed all the requirements of the latest edition of NFPA 20 and the National Electric Code (NFPA 70.) The controller shall be of the combined manual and automatic type designed for:
            ______across the line starting
            ______reduced voltage starting
            ______limited service starting

type operation having the same horsepower, voltage, phase, and frequency rating as required of the motor. The circuit breaker interrupting capacity shall not be less than
            ______42,000 AIC sym. (for 208-240 V)
            ______30,000 AIC sym. (for 380-480 V)
            ______22,000 AIC sym. (for 550-600 V)
            ______or special_______________AIC)

The controller shall contain but not be limited to the following components:
    Isolating switch (not provided on limited service controllers)

    Circuit breaker, of appropriate size & rating
    Motor starter, for automatic & manual starting 

    Power on pilot light, start & stop pushbuttons
    Contacts for remote indication of "Pump Run, "Loss of Power," and Phase Reversal"
    0-300 PSI pressure switch with adjustable settings

    Control relays & control circuit transformer
    Running period timer set for 10 min. (may be deleted)

    Remote start relay
    Emergency run handle with mechanical latch

Optional features shall also be provided as listed below:

            ______Automatic transfer switch for transfer to an alternate power source, assembled as part of controller.
            ______Pressure recorder UL/FM with spring wound backup
            ______Low suction pressure alarm & shutdown panel with automatic (manual) reset
            ______Special enclosure (standard Nema 2)   _____NEMA 3R______12_____4_______4X_______
            ______Extra auxiliary contacts    

            ______Space heater with thermostat or humidistat

            ______0-600 PSI pressure switch
            ______Remote alarm panel, visual & audible 

            ______Built-in alarm panel

            ______Sequential start
            ______ Package mounted. Controller mounted on pump base & pre wired to motor



DIESEL DRIVEN
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The diesel engine driver shall be UL listed & FM approved for fire pump service & shall meet or exceed all the requirements of NFPA 20. The engine shall have a HP rating equal to or greater than the maximum BHP requirement of the fire pump when operating at any point on its performance curve. The operating rated speed of the engine shall be equal to the pump's rated speed.

 The engine shall be equipped with the following standard features

   

Governor to regulate engine speed within 10%      

Over speed shutdown device with manual reset     

Battery contactors
Alternator or generator for battery recharging       

Heat exchanger cooling system                               

Engine oil heater
Raw water cooling line as per NFPA 20       

Battery rack and cables                                           

Flexible exhaust connector
Instrument panel with tachometer, oil pressure gauge, temperature gauge, and hour meter

Duel set batteries
Junction box with numbered terminals to correspond with terminals in controller
Fuel tank______GAL     Single wall______Double wall            Fuel system
Exhaust silencer_______Commerical______Residential______Critical Grade

DIESEL ENGINE CONTROLLER

The engine controller shall be UL listed and FM approved for fire pump service and shall meet or exceed all the requirements of the latest edition of NFPA 20. The controller shall provide complete automatic and manual operation of the diesel engine. Standard features shall include the following items:
   

Duel Battery chargers     

Selector switch        

0-300 PSI pressure switch     

Weekly automatic test start   

Pressure recorder
Visual signals with common alarm for each of the following conditions:

                         Low oil pressure  High water temperature  Failure to start  Over speed shutdown Battery 1 & 2 failure

Automatic cranking cycle with 6 cranking attempts alternating between both battery sets.
Separate terminals to signal the following conditions:
           Engine running        selector switch mis-set        Trouble on engine or controller

Options to be furnished as follows:
       ______Remote start           

       ______AC power failure start       

       ______Sequential start       

       ______0-600 PSI pressure switch
 Special enclosures (NEMA 2 standard)_____NEMA 3R______12_____4_______4X_______
Additional visual & audible alarms in controller:
       ______Low fuel level 

       ______Low pump house temperature 

       ______Low suction pressure (switch by others) 

       ______Reservoir low
Additional remote contacts to signal the following conditions:
       ______Failure to start   

       ______Low oil pressure   

       ______High water temp.   

       ______Over speed     
       ______Battery 1 failure  

       ______Battery 2 failure   

       ______AC or charger failure
Remote alarm panel with" power on light" & visual & audible indication of:
          Engine running        Engine trouble        Selector switch mis-set
      ______Additional contacts for  added alarms



JOCKEY PUMP
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A jockey pump shall be furnished to provide______GPM at______PSI  with a suitable electric motor wound for______volts______phase______cycle operation. If the pump shut-off pressure exceeds the working pressure of the system, or a regenerative turbine or positive displacement pump is supplied, a suitable casing relief valve shall be supplied.

JOCKEY PUMP CONTROLLER

The jockey pump controller shall incorporate a magnetic starter, H-O-A selector switch, fusible disconnect, and a pressure regulator having a range of 0-300 PSI minimum. The unit shall be completely wired and assembled in a suitable enclosure with access door.
    Accessory features are to be furnished as listed below:
        ______Running period timer   

        ______Circuit breaker   

        ______Control transformer   

        ______0-600 PSI pressure switch
        ______Special enclosure _____ Nema 2_____NEMA 3R______12_____4_______4X_______



FACTORY PERFORMANCE TEST

PUMP: The pump shall be hydrostatically tested to twice the working pressure of the system but in no case less than 250 PSI. Each unit shall also be given a complete performance test. A certified  performance curve shall be supplied.
CONTROLLER: All controllers shall be completely tested before shipment from the factory.

FIELD ACCEPTANCE TEST
A field acceptance test shall be conducted upon completion of the fire pump installation. The test shall be conducted as recommended in NFPA 20 in the presence of the authority having jurisdiction. A field performance characteristic curve shall be produced and compared for verification to the factory performance curve.



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© Reddy-Buffaloes Pump Company
This page was created by webmaster@rbpump.com on Thursday, September 17, 1999.
Revised:  February 20, 2003